TWC5 Tilley Outback Hat
Test Series by Kurt Papke
Tester Information
Name: |
Kurt Papke |
Age: |
56 |
Gender: |
Male |
Height: |
6' 4" (193 cm) |
Weight: |
225 lbs (102 kg) |
Email address: |
kwpapke at gmail dot com |
City, State, Country: |
Tucson, Arizona USA |
My backpacking background has primarily been in the Minnesota area
where I
have
lived
most of my adult life. I
recently moved to Tucson to take a new job, and am excitedly exploring
the surrounding mountain ranges. When hiking in Arizona I always
wear a hat to avoid sunburn and to stay cool.
Initial Report
Product Facts
Product Information
|
Manufacturer
|
Tilley Endurables |
 |
Manufacturer
website
|
http://www.tilley.com
|
Year
manufactured
|
2010
|
Model
|
TWC5 Tilley Outback Hat - Men's
|
Color tested
|
British Tan (no other colors currently available)
|
Size tested
|
7 7/8
|
MSRP
|
$74 US
|
Weight
(specs)
|
4.7
oz (133 g |
Weight
(measured)
|
5.4
oz
(153
g), the discrepancy between the manufacturer's weight and my
measurement is likely due to the large size I am testing |
Material
|
100% cotton (waxed)
|
The TWC5 Tilley Outback Hat is designed for challenging outdoor
use. Its features include:
- Sun protection, provided by a moderate brim and UPF 50+ rating
- Comfort from a loose fit, a large number of sizes, preshrunk to
maintain fit, and a soft sweat band inside the brim
- Loss protection: front and rear wind cords, it floats if it falls
in the water, and in the event of a loss there is a spot to record the
owner's name and phone number under the lid
- Storage: wind cords stow inside the hat, there is a hook-and-loop
closure pocket for a key or ID, and a hook-and-loop closure for
sunglass temples inside the hat if the glasses are stowed through the
hat grommets
- Washable for cleanliness and long-duration use
- Rain repellent
- Brim is highly adjustable for varying weather conditions or
styling purposes
Initial Inspection
The hat comes with a 4-page instruction manual. In case that is
misplaced, the care instructions are printed (embroidered really) on a
label inside the lid:
"Wash frequently to ensure sweat will not permanently
discolour fabric. Reshape, air dry, re-stretch over knee.
Machine-dry low every few washes to restore water repellancy."
Upon close examination the hat appears to be of very uniform color, no
loose or mis-sewn threads, no defects of any kind. This is
high-quality manufacturing. I removed three tags that were
attached with one plastic cord, and the hat was ready to use.
Initial Experiences
I put the hat on my head. "Dang, I must have measured my size
incorrectly, it feels too big". I read the instructions: I am
supposed to be able to (snugly) fit two fingers under the brim. I
shove two fingers under the brim, and the hat is very snug. That
is how it supposed to fit. It feels unnatural, too comfortable to
be right. Isn't a hat supposed to constrict the blood flow to my
brain?
It's a windy spring night in Tucson, I can hear it howling through my
windows. I loosen up the wind cords, and fit them to my head
size. I go out in the stiff wind, the hat does not fly off.
I tuck the front cord into the hat as the instructions say I should be
able to do in a moderate wind, put the hat back on, the hat does not
levitate off. It is voodoo magic from what I can tell.
I gently shape the brim to give me that suave Aussie look. The
brim responds to my commands. I am suddenly Crocodile Dundee
incarnate. More magic.
I have poked at Tilley hats for years in stores, never purchasing one
as I thought no hat could possibly be worth the price. For once
in my life I may have been wrong.
The photo at left shows the hat
looking down into the interior, with it oriented as if I was about to
put the hat on. As the instructions indicate, I can tell which is
the front and back of the hat by checking if the instructions are
right-side up. Yet another nice design feature.
The last section of the text indicates the detailed washing
instructions. Good place to have them, as I'll likely misplace
the printed instructions in no time. The text of the instructions
appears to be embroidered into the fabric, so it should be very
permanent.
Shown on the left side of the picture are part of my Ryders Vigor
sunglasses
(see my
review on the BGT website) stowed in the hat as the instructions
indicate with the temple tips inserted through the grommets, and the
tips held in place by the hook-and-loop closure. The grommets
seem a little too close together for my glasses. I have a very
large head as witnessed by my hat size, but sunglasses only come in one
size, so I would have thought I'd have had the opposite problem
where the grommets were too far apart.
Visible towards the bottom of the picture is the ID tag, where I've
written my name. Just above that is the opening for the storage
pocket, which came supplied with a small zip-top bag containing some
"brag sheets".
The picture below shows a side view of the hat with my Ryders
sunglasses in stowage, and looking somewhat precariously perched:

First Impressions
I am looking forward to experimenting with the hat on my
hikes. My
initial thoughts include the following.
Kudos:
- Good comfort with the loose fit and the soft internal sweat band
- Brim is very adjustable for different conditions
- Front/aft wind cord should keep the hat on in wind when secured
- Nice storage pocket in lid
- It floats, but I'm unlikely to need that here in the Sonoran
desert
- Nice idea to provide sunglass storage
Concerns:
- I do have a concern that the loose fit might cause the hat to fly
off in a sudden unexpected gust of wind, but time will tell
- My sunglasses do not seem reliably secured, but experience will
be the judge of how well they hold on
Field Report
Field Use
Date
|
Saturday May 1, 2010
|
Saturday May 8, 2010 to Saturday May 15, 2010 |
Sunday May 30, 2010 |
Monday May 31, 2010 |
Saturday June 12, 2010 |
Tuesday June 22, 2010
|
Location
|
Catalina State Park and Coronado National Forest
just North of Tucson, Arizona
|
Streets and paths of various cities in
Switzerland: Lucerne, Zug, Lugano & Berne |
Globe, Arizona |
Catalina Mountains near Tucson, Arizona |
Tortolita Mountains near Tucson, Arizona |
Picacho Peak State Park
|
Trail
|
Sutherland: exceptionally rocky, as some
segments are horse and/or ATV use
|
Cobblestone streets and paths |
Round Mountain Trail, just north of the city |
Linda Vista |
Wild Burro |
Around south side of Picacho Peak
|
Distance
|
8.2 miles (13.2 km)
|
~6 miles (9.7 km) total for the week |
3.3 miles (5.3 km) |
3 miles (4.8 km) |
5.5 miles (8.9 km) |
4.3 miles (6.9 km)
|
Terrain
|
High desert
|
Cobblestone streets and paths, some flat (around
lakes), some more steep (Lugano) |
High desert mountain |
Mountain foothills |
Desert wash, very sandy |
Mountain foothills
|
Weather
|
70F (21 C) mostly sunny and breezy
|
50-60 F (10-16C) mostly cloudy & rain with a
few patches of sun
|
70F (21 C), sunny |
80 F (27 C), sunny |
85 F (29 C), sunny |
95 F (35 C)
sunny
|
Altitude range
|
2700 ft to 4100 ft (820 m to 1250 m)
|
900-1400 ft
(275-425 m) |
3600-4200 ft
(1100-1280 m) |
2500-3150 ft
(760-960 m) |
2700-3300 ft
(823-1006 m) |
1850-2325 ft
(564-709 m)
|
Usage Notes
Sutherland Trail: this was
a fairly gradual but steady climb of
1400 ft (425 m) on an exceptionally rocky trail. It was fairly
cool,
so I had no issues with my head getting overly warm. It took me a
little while to get accustomed to the loose fit, but once I did so I
really liked the feel. The wind gusted up to around 25 miles/hour
(40 km/hour) and at no time did the hat want to blow off my head.
I was quite surprised how well it stayed on, though I was using the
back strap which I really liked because it is so innocuous.
The photo at right depicts the hat on the trail with the red "flags"
of blooming ocotillos behind me. It was a wet winter here in
Arizona and the spring blooms were spectacular.
Switzerland trip: the Tilley
hat accompanied me to Europe smashed in my luggage. For the first
time I appreciated the "go anywhere" aspect; this hat can be shoved
into
any nook or cranny and pop out ready to wear. We didn't have much
sun on this trip. It was pretty rainy most days, but got a little break
in Berne and Lugano and I wore the hat in those cities. I didn't
have anyone come up to me and ask me if I was Australian, a bit of a
disappointment.
The picture at left shows a horrible picture of my face, but an
attractive Tilley Outback hat on my head, Lake Lugano and Italy in the
background.
Hot weather hiking: the Wild Burro Trail and Picacho Peak hikes
were not all that hot for Tucson, but I did break a sweat. The
sweat did soak up into the Tilley hat. I didn't feel overly warm,
but we'll see how it does in the next few months as the temperatures
maintain over 100 F (38 C). One thing I did notice is it is possible
for me to get a sunburn on the back of my neck while wearing this
hat. The brim is not oversized by any means, and hiking away from
the sun in the morning or afternoon can result in too much sun exposure.
Wind/straps: I did wear the hat one morning on a tram tour in
Sabino
Canyon. I actually had to use the chin strap, and I was glad it
was there as the wind was whipping through the canyon, and if it had
fallen off I certainly would have lost it as the tram was not about to
stop. After exiting the tram, I stowed the chinstrap and used
just the strap for the back of my head, and the hat immediately flew
off in the wind.
On a related note, during the Wild Burro Canyon hike the wind was
blowing hard up the canyon. I used only the back strap, and it
worked well walking up-canyon with the wind at my back, but when
walking back out into the wind I had the hat blow off my head again.
Summary
This is a fabulous hat. In addition to the conclusions from my
Initial Report:
Kudos:
- It actually stays on in the wind most of the time.
Considering the 30-40 mile/hour winds (48-64 km/hour) I was hiking in
at times, that's pretty darn good.
- The back strap does a good job of helping keep the hat on my
head in most conditions, yet I hardly know its there.
- I noticed no degradation or wear of the product during my use.
- Packing/traveling with this hat is fabulous. It is great
the
way it can be stowed anywhere.
- I am used to the fit of this hat now, and I really like the loose
feel.
Concerns:
- Brim size may not be appropriate for hiking in conditions where
the neck must be protected from the sun.
- I am interested to see how it performs
in very high heat.
Long Term Report
Field Use
Date
|
Saturday July 10 through Sunday July 11, 2010
|
Friday August 13 through Sunday August 15, 2010 |
Location
|
Aravaipa Canyon wilderness north of Tucson
Arizona |
Pinaleno Mountains near Safford, Arizona |
Trail
|
This was a canyoneering hike with a mostly
unmarked trail |
Ash Creek: very steep canyon descent |
Distance
|
10.6 miles (17.1 km) over 2 days |
8.2 miles (13.2 km) over 2 days |
Terrain
|
Canyon bottom with ankle to knee-height water,
gravel, sand and rocks |
Sky Island canyon: rocky trail, steep descent
& ascent, some wet conditions |
Weather
|
85-100 F (29-38 C) with high humidity and a few
raindrops |
50-75 F (10-24 C), rain during the evening,
sunny during the day |
Altitude range
|
2600-3000 ft
(800-900 m) |
9500-6900 ft
(2900-2100 m) |
Usage Notes
Aravaipa Canyon:
This was a
canyoneering trip, though an easy one as there are no steep ascents or
descents, just a lot of walking in the water and gravel.
It was hot during this two-day backpack trip, and quite humid as well
due to the presence of the river and the impending thunderstorms.
The sky was a mix of sunshine and overcast, but there was enough sun
that I got a light sunburn on my arms, and just at the base of the neck
where the Outback hat did not sufficiently protect me.
In looking at this picture and the one below I am coming to the
conclusion that the brim of this hat is just a little bit too small for
my use in summer Sonoran Desert conditions. It is not quite
protective enough. It also seems a bit warm in hot, humid weather
due to the heavy fabric and minimal ventilation.

Tilley Outback in the morning Aravaipa Canyon light
Ash Creek: This hike was a little
cooler (temperature) than what I have been doing lately, as it was at
quite an altitude. There was also some shade as a lot of the
hiking was through pine forest, so the hat brim size was not much of an
issue. The picture at right is representative of the terrain.
It rained a bit on Saturday night, and I had hung up the hat on a tree
branch with the thought that it would dry out a bit overnight.
The hat got rained on and was a bit damp in the morning, but no
problems. It dried quickly and held its shape nicely while still
wet.
When I returned from the hike
the Outback hat was starting to get pretty well sweat-stained. As
the photo at left indicates the sweat seemed to bleed through the
stitching, and in fact at the top of the vertical stitches in the photo
some built-up salt crystals are evident.
This hike was near the end of the test period, so I thought I'd give
the hat a wash to see how well it cleaned up. As is visible in
the photo below, it came out of the wash as well as could be
expected. I washed it in warm water, with a cold rinse, followed
by a
normal setting in the dryer. I was quite pleased at how well the
hat looked after 4 months!

Tilley Outback all cleaned up!
Summary
The Tilley Outback hat has performed well under most all
conditions. It has stayed on my head most of the time, traveled
well, and gave me good protection most of the time. I wish it
had a slightly larger brim for more sun protection, but I guess then it
would not look like a "Outback" hat! My bottom line is this will
now become my hat of choice for Fall, Winter and
Spring. During the summer I will revert to a lighter-weight hat
with a wider brim.
In addition to the notes from the Field Test:
Kudos:
- Has held up well in the sun without fading.
- No staining problems with salt-heavy sweat soaking the hat.
- Washes up exceptionally well - looked like new!
- Overall, this hat seems really "bomber", like it would last for
years.
Concerns:
- Not a great summer desert hat -- the brim could be a little
larger for the conditions I hike in, and the hat is not particularly
cool to wear in hot weather with its heavier fabric.
- I never did store my sunglasses in the holes and hook-and-loop
retainer strap. Seemed like too much hassle to stow them
there. I normally just perched them on the hat (see below).
Many thanks to Tilley Endurables and
BackpackGearTest.org for the
opportunity to
test this product.
Read more reviews of Tilley gear
Read more gear reviews by Kurt Papke
|