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Reviews > Clothing > Socks > SealSkinz ChillBlocker Socks > Rick Allnutt III > Field Report

SealSkinz® ChillBlocker Socks
Field Report by Rick Allnutt


PRODUCT INFORMATION
Manufacturer: Danalco, Inc.
Year Manufactured: 2004
Manufacturer's Link: Danalco
MSRP: $49.95
Size:
Large
Color: Black

Listed Weight: NA
Measured Weight:  4.8 oz (135 gm)
Review Date: 29 April 2004

PERSONAL BIOGRAPHICAL INFORMATION
Rick Allnutt
50 Year old male
6' 0'' (183 cm) in height
198 lb (90 kg) in weight
Shoe size: 11 US
Email address: ra1 (at) imrisk (dot) com
I live in Dayton, Ohio

BACKPACKING BACKGROUND
Over the last 18 months, I have gone from being a heavy-weight (2 Duluth Pack) canoe camper to a three-season base pack weight of about 9 lb (4 kg) and skin out weight of 20 lb (9 kg). I have completed 7 ultralight section hikes on the AT with a total mileage of over 250 miles (403 km). I am an ultralight hiker, a gearhead, a hammock camper, and make much of my own equipment.


REVIEW

My initial report contains a detailed description of the socks.

Let me just start from the beginning and say that I have had some problems with the ChillBlocker socks.  The description below points out the good and the bad of my experience so far. 

The socks were waterproof when I first tested them in a bucket of water.  They look great, and feel just fine.  There is a seam along the centerline of the sock on top and on the undersurface of my foot, but this seam has caused no discomfort in walking.  

They work as advertised in allowing sweat from my feet to pass through their material.  I have worn them while working around the house and while eating out.  I have worn them to church.  I have worn them for 12 hours stretches in warm conditions.  The whole time, my feet have remained reasonably dry.  Occasionally, I have had a bit of a moist sensation in the sock, but never has either of my feet felt wet.  Enough moisture escapes through the sock to keep a liner sock or the felt lining dry to the touch.

The whole time I've used the ChillBlocker Socks, I have used them with Chaco sandals. In these sandals, my foot is well protected from the rocks and sticks on the ground, but my foot rolls around a good deal during a walk.  When I put my foot down on a sloping surface, I use friction between my foot and the foot bed to keep from sliding off the sandal.  This is not the way I walk in shoes. In shoes, I usually allow part of my weight to be supported by the side walls of the shoe.  There is less friction and less movement of my foot on the foot bed.  

Soon after getting the ChillBlocker socks, I went on a 15 mi (24 km) hike. During the hike, I walked through streams an 1-2 in (2.5-5 cm) deep.  It was midway through this walk that I first felt a gathering of material under my foot.  At first, I thought the lumpy feeling was due to my liner sock gathering under my foot.  However, I when I took the socks off, I found that the inside felt lining under my foot had separated from the shiny layer to which it is usually attached.  The layer was no longer attached across virtually the entire sole of the foot, though it seemed to still be attached at the midline seam.  

The sock was also leaking a small amount.  I could not tell it was leaking when I crossed the streams, but the lining felt and the bottom of my liner sock was wet.  

I contacted  Danalco customer service and talked the situation over with Michael.  He sent me a replacement set of socks by overnight UPS and a return tag for me to return the pair which had separated. He said that the production crew would like to look at the failed pair to see if anything can be done to improve their production and avoid the problem in the future.  

I immediately put the new pair into testing.  I checked them with the bucket for leaks.  I wore them to a number of events after work.  I wore them in snow, discovering that it does not work for me to wear the socks/sandals in fresh snow.  (My feet were warm, but the snow bunches up under my toes like pieces of gravel.) Finally, I wore them for a nice long 5 mi (8 km)  day hike in the rain.  It was during this hike, that I again felt material bunching up under my toes.  In addition, I began to feel wetness soaking the lining of the ChillBlocker socks and soaking the liner socks I was wearing inside.  

When I took the socks off, it was again clear that the felt lining was separated from the shiny layer of the sock and the felt was stretched and bunched up under my toes.  This time, the felt lining was separated all the way across the bottom of both socks, including the midline seam.  

So, twice both socks failed in about the same way.  They also slightly leaked, and the lining became separated from the waterproof layers of the sock.  Each time the sock failed, I had walked not much over 20 mi (32 km) in the socks.  Clearly this would be a problem for a thru-hike situation.  

The leaking was not severe.  It was like several pinholes had been opened in the bottom surface of the sock.  Perhaps a small sharp rock or piece of wood had lodged between my foot and the sandal.  I did not feel anything like this, but it could easily happen without my knowing it. If the lining was not made of felt, I could have changed out the liner sock at the end of a rainfall and continued, however the felt lining of the sock  made this less practical, because it was soaked too. A fresh pair of socks just became soaked by the bunched up and wet liner.  

I discussed the situation with Michael (Danalco customer service) again.  This is a fellow with the patience of Job! It is very clear that Danalco will stand by their product, regardless of the obvious fact that something in the way I am using the socks makes them fail quite quickly.  After a long discussion, Michael persuaded me that there was at least one thing I could do to lessen the chance of separation of the felt liner.  He suggested I always use a thin liner sock to decrease friction between the felt and my foot.  And he again offered to send me another pair of socks.  

As of this report, I have been waiting that pair of socks for several days.    

TEST PLAN

My plan for the long term test is to use the ChillBlocker socks for several section hikes, mainly in wet morning dew and in rain showers.  I will use a thin pair of nylon liner socks with the ChillBlockers. I will use the socks for cold rainy weather, especially with my hiking sandals.  Early morning dew on grass may be cause to pull the socks out of the pack to avoid wet skin that can lead to blisters. 

The items important to me for evaluation continue to be:
- overall comfort - feels good to my skin
- feel of the socks in shoes and in sandals
- do they keep me warm?
- do they keep me dry?
- do they breathe and let moisture escape?
- what kind of socks (if any) works best inside the SealSkinz socks?



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Read more gear reviews by Rick Allnutt

Reviews > Clothing > Socks > SealSkinz ChillBlocker Socks > Rick Allnutt III > Field Report



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