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Reviews > Footwear > Footbeds and Insoles > Archmolds Maximum Shoe Inserts > Liz Neely > Initial Report

Archmolds Maximum Custom Insoles
Initial Report   July 13, 2006


Archmolds Maximum Insoles

Tester's Information

Name: Liz Neely
Age: 38
Gender: Female
Height: 5 ft 8 in (1.73 m)
Weight: 145 lb (65.8 kg)
Email address: liz at armory dot com
Location: Santa Cruz, CA

Tester's Background:

I've been day hiking for many years, and started backpacking in 2005. My hiking and backpacking has been primarily in the San Francisco Bay Area of California, on designated trails, with occasional stream crossings. My backpacking trips have ranged in length from two to four days and have all been in state and national parks in the San Francisco Bay area. The temperatures I encounter range from 25 F (4 C) to 80 F (27 C), the elevations are between sea level and 7500 ft (2286 m), and my pack weight is between 28 to 36 lbs (13 to 16 kg).


Product Information:

Manufacturer: Archmolds
Year of Manufacture: 2006
URL: http://www.archmolds.com/
Listed Weight: not available
Measured Weight: 4 oz (113 g) for the pair; this is for women's size 10.5-11/men's size 9-9.5
Available Sizes:  men's 6-15.5, women's 4.5-12.5
MSRP: $37.95


Product Description:

The Archmolds Maximum Custom Insoles are removable insoles that are intended to replace the original insoles that came with a pair of shoes or boots. Archmolds has two versions of these insoles, Maximum and Standard. I am testing the Maximum. The difference between the two versions is that the Maximum are 3mm and the Standard are 1.5mm. Archmolds recommends the Maximum for running shoes, tennis shoes, work boots, hiking boots, etc. They recommend the Standard for tighter shoes where the Maximum won't fit, and for more casual shoes.

The word Custom in the product name refers to the feature of this product that allows you to Heat Mold them to custom fit them to your shoes and feet. The Heat Molding process involves heating the insoles in an oven to soften them, then putting them in your shoe or boot while they are still hot, then putting your shoe or boot on your foot so that as the hot insole cools down, it conforms to the shape of your shoe and foot. The Molding process can be done up to five times.

The insoles come with what the manufacturer calls Advanced Ag. This refers to the fact that they have Antibacterial Nano Silver imbedded into the topsheet of the insole. This kills over 650 types of bacteria, including those that cause odor.

The manufacturer lists the following additional features of these insoles:
  • Performance
    Increase endurance & eliminate fatigue
    Improve balance & weight transfer
  • Health
    Improves circulation
    Kills over 650 different bacteria with Advanced Ag
  • Comfort
    Reduces pain in knees, hips, ankles & feet through better alignment
    Eliminates blisters & hot spots
  • Aids in the relief of Plantar Fasciitis, Heel Spurs, Runner's Knee, Over Pronation, Knee/Back Pain

The manufacturer offers the following guarantees:
  • Fit
    Archmolds offers a 120 Day Fit Guarantee. If, after 120 days, the consumer is not satisfied for any reason, the insoles may be returned to the original place of purchase for a full refund, with no questions asked.
  • Cushion
    Archmolds offers a two-year cushion Guarantee. If the Polyurethane cushioning diminishes, breaks down, or packs out at any time during the first two years of use, the insoles can be returned directly to Archmolds and a replacement pair will be sent free of charge.


Initial Impressions:

The insoles arrived on July 8, 2006. They came in a retail box made of plastic, shown at the top of this report. They arrived in perfect condition.

I put the insoles in my boots to see how they fit and I was a bit surprised to find that there is a slight gap between the end of the insole and the end of my boot. I can feel this gap with my fingers if I put my hand all the way inside my boots and feel around the toe end of the insole/boot. However, I cannot feel this gap with my feet/toes, so I don't think it will be a problem for using these insoles. The reason this surprised me is that my boots are true-to-size at Women's size 10.5, while these insoles are listed as Women's size 10.5-11, so I expected the insoles to either be a tight fit or to require trimming to fit them into my boots.

The insoles came with instructions on the heat molding process. I was a bit concerned about this process because it involves heating them up, then putting them in my boots while still hot, to mold them to my foot shape. The issue I was concerned with was trying to get them into my boots while they were still hot enough. Because my boots don't open up very widely, it takes me some time to put insoles into them. However, this turned out not to be a problem. Following the instructions, I preheated my oven to 225 F (107 C) and put one insole in the oven (the instructions indicate to do one insole at a time.) The insole has a white tab on it that turns black when the insole is at the correct temperature. I checked once a minute, and after two minutes, the tab had turned black. I was able to remove the insole from the oven without the use of a potholder. It was hot to the touch, but not so hot that I felt any discomfort in touching it. I got it into my boot as quickly as I could, then followed the next step in the instructions, which was to put my foot in the boot, wearing a sock, and stand on the insole for one minute. The insole made my foot very warm, but not to the point of discomfort. Even after the one minute was up, the insole was very warm, so I believe this process would work even if it took me a minute or two from the time I removed the insole from the oven to the time I got it fully installed in my boot. I repeated this process with the other insole and the other boot.

I can definitely feel the difference now that these insoles are customized to my feet; rather than feeling a little lumpy in places where they went one way and my foot went another way, I can feel that they are the same shape as the bottom of my foot.

One concern I have about these insoles is that they are much thicker than the insoles that came with my boots, and they make my boots feel tight along the top where the laces are. I will have to experiment with the laces when I'm out on the trail to see if I can find a proper adjustment of the laces such that the boots don't feel quite so tight on top, but that my feet also don't start slipping around due to looser laces. I will report on this in my Field Report.

Test Strategy:

Comfort and Fit:
I will be evaluating how comfortable my feet feel with these insoles in my boots. I will be looking for any discomfort, such as a tight feeling due to the insoles taking more space than the original insoles, or any other discomfort that I never felt in my boots prior to using these insoles. As mentioned above, I will also report on whether I can find a comfortable lace adjustment such that the tops of my boots don't feel too tight, but that my feet also don't slip around in my boots due to looser laces. I will also be looking for any added comfort, such as a more cushiony feeling under my feet or more arch support, than I felt before using these insoles. I will also be noting whether the insoles stay in place or slip around inside my boots.

Convenience:
I've already determined that while my boots are a little difficult to install insoles in, due to their not opening very widely, these insoles are not any more difficult to install than the insoles that came with the boots. I will be looking at how easy or difficult it is to clean these insoles when they get dirty or smelly, and I will also note if they take an excessive amount of time to dry after being wet.

Durability:
I will be looking for signs of wear and also whether the cushioning gets matted down and starts to feel less cushiony over time, and whether the arch support gets squished down.

Odor:
These insoles have Advanced Ag, which is something the manufacturer claims kills bacteria that cause odor. While I don't typically have excessive odor in my boots, I do have some odor as would be expected. I will be doing the "sniff test" to see if these insoles have reduced or eliminated the odor after hiking in the boots all day. I will also remove the insoles and smell them to see if the insoles themselves remain odor-free due to the Advanced Ag feature.

Heat Moldable Sub Layer:
The Heat Moldable feature of these insoles is designed to make them fit my feet and boots exactly right. I have already determined that the Molding process is very easy to perform, and can be done in less than 10 minutes once my oven is preheated. After hiking in these boots, I will be able to report on what I feel this customization has added for me.


In addition to the questions I will focus on above, I will report on any other issues and features I encounter while testing these insoles


Thank you to BackpackGearTest.org and Archmolds for giving me the opportunity to test the Archmolds Maximum Custom Insoles.





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Reviews > Footwear > Footbeds and Insoles > Archmolds Maximum Shoe Inserts > Liz Neely > Initial Report



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